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Weld Aluminum with Wire Feed Welder

Weld Aluminum with Wire Feed Welder

Aluminum is a popular metal choice in many industries, including metal fabrication, electrical switchboard surface welding, elevator manufacturing, household appliance manufacturing, stainless steel stove, frames, doors, windows, fences, electrical boxes, pipes, kitchenware manufacturing, and more.
Product Description

 

Weld aluminum with wire feed welder is usually made of high-quality copper or aluminum. The working principle of the wire feed welder is based on the motor drive and pulley transmission system. The wire feed speed is precisely adjusted through the control panel to deliver the welding wire stably and accurately to the welding position. When welding aluminum, the wire feed welder can ensure the perfect combination of welding current, gas flow and wire feed speed to obtain high-quality welds.

 

product-800-800
product-800-800

 

different kinds of nozzle 

 

product-1159-601

 

Parameter of Weld aluminum with wire feed welder

 

Model

LB-1000W

LB-1500W

LB-2000W

LB-3000W

Laser Power

1000W

1500W

2000W

3000W

Welding depth (SS)

2.68mm

3.59mm

4.57mm

6.87mm

Welding depth (CS)

2.06mm

2.77mm

3.59mm

4.79mm

Welding depth (Al)

2mm

3mm

4mm

6mm

Feeding Wires' Dimenson

0.8-1.2 wire

0.8-1.6 wire

0.8-1.6 wire

0.8-2.0 wire

Max Cleaning Width

40mm

40mm

40mm

40mm

Laser Wavelength

1070 +/-10 nm

1070 +/-10 nm

Laser Frenquency

50-5000HZ

50-5000HZ

Position System

Red Light Indicator

Red Light Indicator

Power Adjustment

10-100%

10-100%

Cooling Method

Water Chiller

Water Chiller

Spot Size

1.2-3.0mm (option)

1.2-3.0mm (option)

Power Instability

<3%

<3%

Shielding Gas Flow

15-20 L/min (Ar Or N)

15-20 L/min (Ar Or N)

Power Supply

220V 50&60HZ

380V /50&60HZ

Size(L*W*H) CM

90*40*70

90*40*70

115*65*87

Net Weight

160KG

170KG

180KG

220KG

Total Power Consumption

≤3KW

≤4.5KW

≤6KW

≤9KW

 

 

Optional part

 

product-728-535
Nozzle for different function
product-728-535
Laser protective wall

 

Main parts 

 

product-649-564
product-649-564
product-601-493
product-601-493
product-800-612
product-800-612

 

Product Application

 

Aerospace Field
Weld aluminum with wire feed welder is mainly used for the manufacture and maintenance of aircraft fuselage structural parts, wings, engine parts, etc., such as welding aluminum alloy beams, girders, ribs and other structural parts.

 

Automobile Manufacturing Field
In automobile manufacturing, weld aluminum with wire feed welder can be used for the production of body frames, engine cylinders, radiators, fuel tanks and other parts. For example, welding aluminum alloy body frames can help to achieve lightweight automobiles.

 

Shipbuilding Field
Weld aluminum with wire feed welder is responsible for welding hull structures, decks, cabin internal facilities, etc. in shipbuilding, such as welding aluminum alloy hull shells.

 

Electronic And Electrical Field
Weld aluminum with wire feed welder can be used for electronic equipment shells, radiators, electrical circuit connections, etc., such as welding aluminum alloy electronic equipment shells.

 

Architectural Decoration Field
In the field of architectural decoration, weld aluminum with wire feed welder is often used for the installation and production of aluminum alloy doors and windows, curtain walls, roof structures, decorative lines, etc., such as welding aluminum alloy frames of curtain walls, which can provide strong structural support.

 

Power Transmission Field
Weld aluminum with wire feed welder can be used for aluminum busbars, cable trays, substation equipment connections in power transmission lines, such as welding aluminum busbars.

 

Daily Necessities Field
Weld aluminum with wire feed welder is mainly responsible for the production and manufacturing of various aluminum alloy furniture, kitchen utensils, sports equipment and other products in the field of daily necessities, such as welding aluminum alloy bicycle frames.

 

Samples of Weld aluminum with wire feed welder

 

product-763-598
product-763-598
product-763-598
product-747-515
product-747-515
product-747-515

 

Weld aluminum with wire feed welder with robot

 

product-886-709
product-886-709

 

How to Pack

 

product-835-705
product-835-705

product-1049-457

 

1. Filled with protective sponge to prevent bumps.

2. Packed in a vacuum waterproof protective cover to prevent water and moisture from damaging the circuit.

3. Packed in standard export wooden boxes, complete testing and accessories inspection before shipment to ensure that customers receive the goods in good condition.

 

 

【Frequently Asked Questions】

 

Q: What should be paid special attention to when welding aluminum with a wire feeder?
It is necessary to select welding wire and shielding gas suitable for aluminum, and control the welding speed and wire feeding speed at the same time to avoid deformation of aluminum caused by overheating.

 

Q: What preparations need to be made before welding aluminum?
It is necessary to clean the surface of the aluminum, remove oil and oxides, and ensure the quality of the weld. At the same time, preheating the aluminum can reduce welding deformation.

 

Q: What effect does the wire feeding speed have on aluminum welding?
If the wire feeding speed is too fast, it is easy to cause the weld to be unfused, and if it is too slow, the weld will be too wide.

 

Q: What role does the shielding gas play in aluminum welding?
The shielding gas can prevent oxidation and contamination of the weld and improve the quality of the weld. Argon or helium mixed gas is commonly used.

 

Q: How to avoid spatter when welding aluminum with a wire feeder?
Using appropriate welding parameters and welding gun angles, while keeping the welding wire dry, can reduce spatter.

 

Q: How to check the quality of the weld after aluminum welding?
Visual inspection, X-ray inspection or ultrasonic inspection can be used to ensure that the weld is free of defects.

 

Q: How to prevent pores when welding aluminum with a wire feeder?
Ensuring that the welding wire and shielding gas are dry and controlling the welding speed and current can reduce the occurrence of pores.

 

Q: How to avoid cracks when welding aluminum with a wire feeder?
Controlling the welding heat input, preheating temperature and interpass temperature can reduce the occurrence of cracks.

 

Q: How to ensure safe operation when welding aluminum with a wire feeder?
Wear personal protective equipment such as protective glasses and gloves, and ensure that the operating area is well ventilated to avoid the risk of electric shock and fire.

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